System Identification for Robust Control of an Electrode Positioning System of an Industrial Electric Arc Melting Furnace

Through system identification for robust control methods and utilizing real-time experimental field data, a comprehensive mathematical model is derived that represents the dynamic performance of a single electrode positioning system (EPS) in an industrial electric arc melting furnace (EAF). This EPS is characterized by large, time-varying dynamic parameters, which fluctuate based on operating conditions, specifically as the electrode weight changes within its operational range. The system identification methodology for robust control is developed in four main steps, progressing from experimental design to model validation. This approach yields a nominal model of the actual system and provides a trustworthy estimate of the region of uncertainty of the model, bounded by models of the real system under maximum and minimum electrode weight conditions (limit operating models). The methodology generates three fourth-order time-delay models using an ARMAX structure. The results are promising, as system identification for robust control enables the derivation of mathematical models specifically tailored for designing robust controllers. These controllers significantly enhance the EPS control system’s performance and substantially reduce energy consumption and environmental emissions.